product engineering

Product development is all about details. Our experienced design team ensures that your product turns from a concept into a robust product, ready for production.

product development

component development

The first important milestone of the product development is to bring the product design concept to a first fully functional prototype. We call this prototype the T1.

We use powerful 3D CAD software to develop the product. We design each part, create connections between the parts and integrate standard components. We select materials, production methods, treatments, possible coatings and colors.

More complex products might require integration of controls, wiring, hoses, motors, PCBs, transmissions, bearings or other technical components.

Once that is done, we make 3D CAD assemblies, check tolerances and perform simulations or tests on functionality, weight, strength and stress.

materials

In dozens of demanding product development projects, both in the fields of sports, bikes, industrial, consumer and medical, we have gained experience with a large set of materials and work closely together with many vendors.

We have experience in using for instance bio-compatible materials like LSR (liquid silicon rubber), medical grade engineering plastics and medical metals.

In sports applications we use high performance engineering plastics, like glass filled Nylons, PEEK or simpler ABS / PC types of plastics, as well as high performance TPE and TPU’s. Apart from plastics we have experience with metals, like copper, magnesium, stainless steel and lightweight aerospace aluminium like AL7068-T6511.

For sports applications we gained experience in both natural as well as synthetic leathers and fabrics, both for shoes and bags.

electronics

In many product development projects we integrate electronic components and pcb’s. In the past we had our in-house pcb development department, which is useful till the day of today in terms of understanding the integration of pcb’s in products, the limitations and possibilities.

In house we are able to quickly develop proof of principle set ups with off the shelf pcba’s and electronic components, Arduino boards, PLC’s and first level of software writing.

When the concept is working on a proof of concept level, we involve partners in the field of software development and pcb design to bring it to an industrial level.

pneumatics

For a number of professional tools we have developed advanced pneumatic systems, including air treatment, a multitude of different types of cylinders and air motors with complex PID control software.

Product development and testing is done in house, both for pneumatics, sensor technology and electronic control systems. The first versions of software are also made in-house.

fem calculations

We perform simulations on parts that are heavily loaded or which are crucial for the safety of a product.

3D CAD simulations and tests with prototypes are also used to achieve maximum performance at minimum weight.

2d drawings & bom

In addition to a set of 3D CAD files, the bill of materials and 2D drawings are made during the transition to production. Prototypes have often already been made, tests have been carried out and optimisations have been implemented.

We mainly use the 2D drawings for quality control. All details that determine the quality of a part, such as tolerances, fits and finishing, are indicated on this.

for leaders

strategic

> 120

design projects

high-end

clear contracts

"We worked with Alskar Design since 2012 and have completed over seven design and innovation projects across this period. The experience throughout this time with Alskar Design as strategic product design firm was professional, educational and enjoyable. "

“I am impressed! I am positively surprised by the solutions that your product design company came up with”

“Great experience with a professional and creative product design company!”

"That’s so cool, the result is top! You will become professional Raqball players quickly. Well done!"

"We appreciate the design of the 300 unit, visitors of the Arab Health fair in Dubai and the Medica were very pleased with the product."

"Working with Alskar Design was a great experience, very enjoyable and informative. We are extremely satisfied with the results and way of working together and would have no hesitation in recommending the Alskar team."

"If you want to develop something new you need the help of very talented, open-minded while accurate and experienced experts. We've found such experts in Alskar. As a Luxembourgish start-up with Italian roots, we like to work with Alskar people because they are rigorous but they have sense of humor, they strictly meet the job requirements but they are capable to surprise you with inspired, funny and creative ideas."

"Last year we have successfully worked with Alskar Design in the product design of a e-health solution. Both business and creative wise Alskar Design is a very pleasant and professional partner. Andreas' experience and drive is very inspiring. The close collaboration with the design leads to a successful design process and both functional and good looking product design."

“I am happy we came to a great design. I gladly connect my name to this."

"We are content with the present design solution, it is a great step forward communicating the quality we deliver.”

"Alskar Design is a well-organised, creative and flexibele product design firm. Andreas is an intelligent and easy-going person. Did some good development for parts of the Niko Projects solution."

more references

free
designguide

Entrepreneurs and leaders work with our specialized product design firm to develop the best bicycles, sport products, medical devices and professional tools.

The Designguide helps you understand what is needed to make your product a reality.

Fill out the form and get started with the Designguide.

how can we help?

We work with entrepreneurs and leaders. With people that have a strong vision. We help them from the very first idea up to and including production organisation. How can we help you?

Give us a call or drop us an email to discuss your product design project.

hello@alskar.com
+31 20 820 22 11