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The M-lance is an automated system for discharging reactors. The system reduces the down-time of the reactor by approximately half. Thanks to the M-lance, work in the reactor is much safer and only one quarter of the people are needed compared to manual discharging.
The device uses ultrasonic sound pulses to create an insight view of welds, thus making it possible to assess the quality of welds in a non-destructive manner. The measuring data is send by means of a pre-amp to an industrial laptop for analyses.
The M-Ty is a handheld device attached to the M-Lance. While the M-Lance is carrying out a run, the operator performs a cross-check of the previous batch of pipes with the M-Ty. This way of working eliminates the tedious and time-consuming manual check that used to be necessary after unloading the reactor. This saves valuable turnaround time and removes potential faults.
The M-Ty measures with a constant airflow whether the tubes are completely emptied. If this is the case, a green marker appears and the operator closes the tube with a green cap. If the tube is not completely emptied, a red marker appears and the operator shields the tube with a red cap.
When finishing unloading, the top tube sheet is covered with green and some red caps. The red spots needs to be reworked, until all of the top sheet is green. This way the M-ty contributes to an efficient and secure unloading process.
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